In the cover article for the September 2013 issue of Pumps & Systems, “A Big Picture Evaluation Can Produce Big Savings,” the author advocated a systems approach to pumping system efficiency improvements. The author noted that the most common source of wasted energy in these systems are pumps that are not properly sized for their current applications, resulting in excessive throttling of the pump flow and operation of the pump outside its best efficiency point (BEP). This type operation can produce high levels of vibration that culminate in damage and the abbreviated functional lives of the bearings and mechanical seals. In these applications, the mechanical seals can serve as a harbinger of other maintenance issues resulting from the off-design operation of the pump equipment.
WHAT INITIATES SEAL FAILURE?
Average mechanical seal life has increased significantly during the last 20 years, with improvements in mean time between failure of 50 percent during the last 10 years alone. However, seal service life can fall short of expectations if the seal is exposed to conditions outside its intended operating environment. In most cases, these conditions result form the pump being operated outside its designed application range.
A key takeaway from the September cover article is that a properly designed, selected and installed mechanical seals can fall well short of its optimal service life if the overall system is not selected and operated properly. In taking a systems approach to evaluate and optimize the operation of an existing pumping system, it is important to look beyond the failure modes that can result from improper system design and operation and drill down to the root causes of the failure.
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